NISBAU
MIDDLE EAST CO.LTD.Stationary Concrete Batching Plants
The stationary concrete batching plant is a high-efficiency industrial plant with a production capacity of up to 240 cubic meters per hour. It is specifically designed to meet the demands of large-scale projects and major in frastructure developments, making it the ideal choice for contractors seeking reliability and continuous productivity. It relies on German-made mixers with various capacities ranging from 2 to 6 m ensuring optimal concrete mix homogeneity and quality. The plant features a robust structure and a flexible engineering design that allows full customization according to project requirements, whether in terms of component layout, mixer type, number of silos, smart control systems, or feeding and discharge equipment. It offers stable performance even under the harshest working conditions, with easy installation and maintenance, making it an economically viable and long-term efficient solution. Additionally, it supports automated operation systems and integrates with advanced monitoring and control technologies to ensure precise management of the production process. This is more than just a concrete mixing plant-it's a comprehensive engineering solution that combines strength, intelligence and operational flexibility to ensure continuous, high-efficiency work progress and accelerate the pace of execution in major projects while meeting the highest European standards of quality.
Technical Specifications of the Plant
NISBAU aims to support the readymix concrete industry by providing reliable German solutions with advanced technologies, enhancing efficiency, reducing waste, and building long-term partnerships covering all stages of concrete from mixing to pouring.
o Up to 240 m/h through the Tandem Towers system with dual mixing tower operation.
o The One Tower model achieves 160 m/h, with aggregate storage consisting of 3 to 6 compartments.
o German BHS mixers of the Twin-Shaft or DKX type, with capacities ranging from 2 to 4 m³ per batch.
o These mixers provide high homogeneity and excellent concrete mix quality.
o Modular Plug & Play system configurable according to project requirements.
o Does not require fixed foundations, allowing for fast installation in as little as two days.
o Mounted on movable runners, enabling operation in winter conditions thanks to thermal insulation.
o A comprehensive smart control system from NISBAU includes
o Advanced software environments such as WD-A and Visu-Win
o Production reporting and periodic data logging
o User-friendly interfaces with real-time plant performance monitoring
o Cycle counters for batching operations
o Automatic fault alerts
o Data recovery system to reduce downtime.
o Thermal insulation or cooling for components
o Concrete and water recycling systems
o Fiber dosing units
o Wear-resistant liners made of HARDOX or PU
o Moisture and temperature sensors for precise mix control